THE DANIEL COMPANY – COAL WASHING PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: Enhancing Efficiency in Coal Processing

The Coal Washing Plant developed by The Daniel Company is a major industrial facility designed to improve the quality and efficiency of coal production. Coal washing, also known as coal beneficiation, plays a vital role in the energy sector, ensuring that raw coal is refined to reduce impurities, increase calorific value, and minimize environmental impact during combustion.

KDT Industry partnered in this project by delivering industrial storage tank systems and engineered solutions that support fuel management, water treatment, and chemical storage. Our contribution ensured that the plant operates with maximum efficiency, reliability, and compliance with global mining and energy standards.

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Project Scope and Objectives

The coal washing process requires large-scale infrastructure to handle fuel, water, and chemicals safely. KDT Industry’s objectives in this project were:

• Designing water storage systems for coal washing, treatment, and recycling.
• Delivering fuel storage tanks to support machinery and operational needs.
• Supplying chemical storage solutions for flotation agents and treatment chemicals.
• Ensuring long-term operational safety and environmental responsibility.

By meeting these objectives, KDT Industry contributed to a high-performance facility that delivers cleaner coal and more sustainable energy production.

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Engineering and Manufacturing Excellence

Coal washing facilities demand robust engineering solutions due to the abrasive nature of coal and the intensive use of water and chemicals. KDT Industry applied its expertise in industrial design and manufacturing to provide systems that met these requirements:

• Water Storage Tanks: Large-capacity systems engineered to support washing, settling, and treatment processes.
• Fuel Tanks: Heavy-duty tanks designed to supply continuous energy to plant machinery and support operations.
• Chemical Storage Systems: Specialized corrosion-resistant tanks for handling flotation agents, surfactants, and treatment solutions.
• Global Compliance: All infrastructure was produced to ASME, API, and ISO standards, ensuring safe and reliable operations.

Through advanced manufacturing and strict quality control, KDT Industry delivered storage systems capable of withstanding demanding mining conditions.

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Challenges and Solutions

The Coal Washing Plant project required solutions tailored to both operational and environmental challenges:

1. High Water Usage – Coal washing requires large volumes of water for processing.
2. Chemical Sensitivity – Handling flotation chemicals demanded advanced safety systems.
3. Environmental Regulations – Strict compliance with water recycling and pollution control laws was essential.
4. Durability Requirements – Infrastructure had to withstand abrasive coal particles and heavy-duty operations.

KDT Industry’s Solutions:

• Designed sustainable water storage systems with recycling capabilities to reduce consumption.
• Delivered specialized chemical storage tanks with secondary containment to prevent leaks.
• Applied abrasion-resistant coatings to extend tank lifespan.
• Implemented quality assurance testing to guarantee safety, performance, and compliance.

These solutions enabled The Daniel Company’s facility to operate with efficiency, safety, and environmental responsibility.

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Contribution to the Energy Sector

The Daniel Company’s Coal Washing Plant plays an important role in strengthening energy security and sustainability. KDT Industry’s contribution supports:

• Cleaner Energy Production: Providing coal with reduced ash and sulfur content.
• Operational Continuity: Reliable infrastructure for 24/7 industrial performance.
• Environmental Protection: Systems designed to minimize pollution and conserve water.
• Economic Growth: Enhancing coal export competitiveness and supporting regional industry.

This project positioned KDT Industry as a strategic partner in energy sector infrastructure.

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Sustainability and Long-Term Value

Coal remains a major global energy source, but sustainability is increasingly important. KDT Industry integrated eco-friendly principles into its solutions for this project:

• Water Recycling Systems: Supporting circular use of process water to reduce waste.
• Eco-Friendly Materials: Use of recyclable and long-lasting construction materials.
• Durable Tank Designs: Reducing replacement needs and lowering environmental impact.
• Compliance with International Laws: Ensuring the facility met both local and global environmental standards.

By combining durability with sustainability, KDT Industry helped deliver a coal washing plant that balances industrial performance with ecological responsibility.

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Why KDT Industry Was Chosen

The Daniel Company selected KDT Industry as a partner due to its expertise in industrial infrastructure for mining and energy projects. Key factors included:

• Mining Sector Experience – Proven expertise in storage solutions for coal, copper, gold, and precious metals.
• Engineering Reliability – Ability to design tanks resistant to abrasion, corrosion, and heavy usage.
• Commitment to Safety – Strong compliance with international standards for chemical and water storage.
• Global Reputation – Track record of success in large-scale projects across mining and power generation sectors.

This collaboration reinforced KDT Industry’s reputation as a trusted partner for mining infrastructure worldwide.

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Looking Ahead

The Coal Washing Plant Project with The Daniel Company highlights KDT Industry’s role in advancing cleaner, more sustainable coal processing. It represents how industrial engineering can contribute to energy efficiency and environmental responsibility in the mining sector.

As energy industries transition to a mix of fossil fuels and renewable sources, KDT Industry remains committed to providing world-class infrastructure solutions for both traditional and next-generation projects.

This project demonstrates our position as a global leader in industrial storage systems and engineering solutions for mining and energy industries.