ERDEMİR – II. BLAST FURNACE PROJECT

Completed Project Reference – KDT Industry

Introduction: Strengthening Steel Production Capacity

The Erdemir II. Blast Furnace Project represents a cornerstone in Turkey’s steel manufacturing and heavy industry development. As one of the nation’s largest integrated steel producers, Erdemir required the expansion of its blast furnace capacity to meet the growing demand for high-quality steel in construction, automotive, shipbuilding, and infrastructure sectors.

KDT Industry contributed to this landmark project by delivering structural steel fabrication, storage systems, auxiliary tanks, piping, and conveyor solutions, ensuring the blast furnace operated with maximum durability, efficiency, and compliance with international metallurgical standards.

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Project Scope and Objectives

The expansion of Erdemir’s second blast furnace required advanced infrastructure to handle the intense operational demands of steel production. KDT Industry’s objectives included:

• Designing and fabricating structural steel frameworks for furnace housings and platforms.
• Manufacturing silos, feeding hoppers, and raw material storage units for iron ore, coke, and flux.
• Supplying water, fuel, and chemical storage tanks for cooling and auxiliary systems.
• Installing piping systems, conveyors, and chutes for raw material transport.
• Ensuring compliance with ISO, ASTM, EN, and international blast furnace standards.

These contributions positioned Erdemir II as a state-of-the-art blast furnace facility in Europe and the Middle East.

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Engineering and Manufacturing Excellence

Blast furnaces demand extreme precision, heavy-duty materials, and robust engineering to perform under high-temperature and high-pressure environments. KDT Industry delivered:

• Structural Steel Fabrication: Heavy-duty steel frameworks for furnaces, towers, and pipe racks.
• Raw Material Handling Systems: Silos, bins, and feeding hoppers engineered for continuous operations.
• Cooling and Water Systems: Tanks and pipelines ensuring thermal regulation of furnace equipment.
• Conveyors and Chutes: High-capacity systems for raw material movement.
• Protective Coatings: Heat- and abrasion-resistant finishes extending operational lifespan.
• Compliance: All components aligned with international metallurgical codes and safety standards.

These engineering measures guaranteed operational reliability and long-term durability.

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Challenges and Solutions

The Erdemir II Blast Furnace Project involved several significant challenges:

1. Extreme Temperatures and Pressures – Furnaces operate at over 2,000°C, requiring specialized materials.
2. Continuous Operations – 24/7 steel production demanded robust, low-maintenance systems.
3. Dust and Abrasion – Raw material handling required wear-resistant infrastructure.
4. Integration with Existing Facilities – New furnace systems needed seamless integration with plant operations.

KDT Industry’s Solutions:

• Used heat-resistant alloys and protective linings for high-temperature equipment.
• Installed wear-resistant silos and conveyors to withstand abrasive materials.
• Applied prefabricated modular structures for faster assembly.
• Coordinated closely with Erdemir engineers for integration into existing plant systems.

These solutions ensured the blast furnace could operate with maximum safety, performance, and reliability.

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Contribution to Steel Industry and Economy

The Erdemir II Blast Furnace contributes directly to Turkey’s industrial capacity and global competitiveness. KDT Industry’s involvement supported:

• Increased Steel Production: Meeting domestic and international demand for high-grade steel.
• Industrial Growth: Strengthening automotive, shipbuilding, and construction industries.
• Economic Development: Supporting exports and creating jobs across multiple sectors.
• Regional Leadership: Establishing Turkey as a major player in global steel production.

This project highlights KDT Industry’s role as a partner in national industrial growth.

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Sustainability and Long-Term Value

Sustainability was integrated into the project through eco-conscious design and efficiency measures. KDT Industry ensured:

• Durable Infrastructure: Long-life materials reducing replacement cycles.
• Recyclable Steel: Supporting circular economy principles.
• Energy Efficiency: Optimized material handling systems minimizing energy use.
• Emission Compliance: Systems aligned with EU and international environmental regulations.

These contributions guarantee that Erdemir II remains a sustainable and future-ready blast furnace facility.

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Why KDT Industry Was Chosen

Erdemir selected KDT Industry due to its proven expertise in heavy industry and steel plant infrastructure. Key reasons included:

• Proven Metallurgical References – Experience in blast furnaces, steel plants, and foundry infrastructure.
• Engineering Reliability – Precision manufacturing for high-temperature, high-pressure environments.
• Sustainability Commitment – Alignment with international environmental goals.
• Global Reputation – Recognized as a trusted partner in steel industry projects worldwide.

This collaboration reinforced KDT Industry’s position as a leader in steel plant infrastructure engineering.

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Looking Ahead

The Erdemir II Blast Furnace Project is a prestigious addition to KDT Industry’s portfolio. It demonstrates our ability to deliver innovative, durable, and sustainable solutions for the steel industry and heavy industrial sectors.

As global demand for high-quality steel and efficient metallurgical plants grows, KDT Industry is ready to provide next-generation blast furnace and steel plant infrastructure for international markets.

This project strengthens our reputation as a global leader in steel industry infrastructure and heavy industrial engineering.