KANGAL THERMAL POWER PLANT – 2nd LINE OF COAL HANDLING SYSTEM PROJECT

Completed Project Reference – KDT Industry

Introduction: Expanding Reliable Energy Infrastructure

The Kangal Thermal Power Plant 2nd Line of Coal Handling System Project is a strategic expansion designed to strengthen the plant’s fuel supply efficiency and energy reliability. Coal handling systems are vital to thermal power plants, as they ensure uninterrupted delivery of fuel to boilers, directly impacting the efficiency and stability of electricity generation.

KDT Industry contributed to this project by delivering structural steel frameworks, conveyors, silos, hoppers, storage tanks, and auxiliary piping systems, ensuring the coal handling system’s durability, efficiency, and compliance with international power plant standards.

---

Project Scope and Objectives

The 2nd line of the coal handling system was introduced to increase fuel supply capacity and ensure redundancy for uninterrupted power generation. KDT Industry’s objectives included:

• Designing and fabricating structural steel frameworks for conveyors, transfer towers, and supporting structures.
• Manufacturing coal silos and feeding hoppers for large-capacity storage and transfer.
• Delivering belt conveyors and chute systems for smooth material flow.
• Installing auxiliary tanks for dust suppression and firefighting systems.
• Constructing walkways, platforms, and pipe racks for safe operations and maintenance.
• Ensuring compliance with EN, ISO, ASME, and international coal handling standards.

These contributions allowed the Kangal Thermal Power Plant to achieve enhanced efficiency, safety, and reliability.

---

Engineering and Manufacturing Excellence

Coal handling systems require robust engineering solutions due to abrasive material, heavy loads, and continuous operations. KDT Industry delivered:

• Heavy-Duty Steel Structures: Reinforced conveyors and transfer towers capable of handling large capacities.
• Coal Silos and Hoppers: Abrasion-resistant designs ensuring long service life.
• Conveyor Systems: Engineered with wear-resistant belts, rollers, and chute linings.
• Auxiliary Storage Tanks: Supporting dust suppression and fire safety.
• Protective Coatings: Corrosion- and wear-resistant finishes for extended durability.
• Auxiliary Steel Works: Platforms, ladders, and pipe racks designed for safe and easy access.
• Compliance: All systems aligned with global power generation and coal logistics codes.

These engineering solutions guaranteed efficiency, resilience, and safety in daily operations.

---

Challenges and Solutions

The Kangal project posed several critical challenges:

1. High-Capacity Requirements – The 2nd line was required to support large-scale continuous operations.
2. Abrasive Coal Handling – Materials required reinforced wear-resistant systems.
3. Dust and Safety Risks – Coal handling demanded strict dust suppression and fire safety measures.
4. Continuous Power Demand – The facility had to operate 24/7 without downtime.

KDT Industry’s Solutions:

• Applied wear-resistant liners in silos, hoppers, and chutes.
• Installed dust suppression tanks and sprinkler systems for environmental safety.
• Delivered prefabricated modular steel components for faster assembly.
• Engineered redundant conveyor systems ensuring continuous fuel supply.

These solutions ensured the Kangal Thermal Power Plant maintained safe, reliable, and sustainable power generation.

---

Contribution to Energy and Economy

The expansion of the coal handling system directly contributed to Turkey’s energy security and industrial growth. KDT Industry’s role supported:

• Reliable Power Supply: Ensuring uninterrupted electricity generation for industries and households.
• Economic Growth: Strengthening regional industrial productivity and job creation.
• Energy Security: Reducing risks of operational interruptions and fuel shortages.
• Industrial Competitiveness: Supporting Turkey’s growing energy demand with resilient infrastructure.

This project highlights KDT Industry’s ability to deliver strategic energy infrastructure for thermal power plants.

---

Sustainability and Long-Term Value

Although coal remains a conventional energy source, sustainability and efficiency were central to the project. KDT Industry ensured:

• Durable Infrastructure: Long-life steel structures reducing lifecycle costs.
• Recyclable Materials: Supporting the circular economy in heavy industry.
• Dust and Emission Controls: Minimizing environmental impact.
• Energy Efficiency: Optimized conveyor and handling systems reducing energy losses.

These contributions guarantee that the coal handling system operates as a future-ready, efficient, and safe facility.

---

Why KDT Industry Was Chosen

The Kangal Thermal Power Plant stakeholders selected KDT Industry for its expertise in coal handling and thermal energy infrastructure. Key reasons included:

• Proven Power Plant References – Experience in coal, biomass, natural gas, and renewable power facilities.
• Engineering Reliability – Heavy-duty solutions for abrasive material handling.
• Commitment to Safety – Strict adherence to fire, dust, and occupational safety standards.
• Global Reputation – Recognized as a trusted partner in thermal power infrastructure projects.

This collaboration reinforced KDT Industry’s role as a leader in power plant auxiliary infrastructure engineering.

---

Looking Ahead

The Kangal Thermal Power Plant – 2nd Line of Coal Handling System Project is a prestigious addition to KDT Industry’s portfolio. It demonstrates our ability to deliver innovative, durable, and sustainable solutions for coal logistics and energy infrastructure worldwide.

As global demand for efficient and reliable energy facilities continues, KDT Industry is prepared to deliver next-generation coal handling and fuel logistics systems for thermal plants worldwide.

This project strengthens our reputation as a global leader in coal handling and power plant infrastructure engineering.