AYGIPS PLASTER PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: Building the Future of Construction Materials

The Aygips Plaster Plant Project represents a significant milestone in the construction materials sector, designed to produce high-quality plaster for use in residential, commercial, and industrial building applications. As demand for durable, sustainable, and efficient construction solutions grows worldwide, modern plaster plants such as Aygips play a central role in meeting this demand.

KDT Industry supported the project by providing structural steel frameworks, storage tanks, silos, piping systems, and auxiliary steel works, ensuring that the plant operates with efficiency, safety, and compliance with global construction industry standards.

---

Project Scope and Objectives

The Aygips Plaster Plant was designed to deliver high-capacity, consistent, and eco-friendly production of gypsum-based building materials. KDT Industry’s objectives included:

• Designing and fabricating structural steel frameworks for production halls and auxiliary units.
• Manufacturing storage silos and tanks for gypsum, additives, and process water.
• Delivering piping systems for dust control, chemical dosing, and utility networks.
• Supplying platforms, walkways, and pipe racks for safe and efficient plant operations.
• Ensuring compliance with EN, ISO, and international building material plant standards.

These contributions positioned Aygips as a modern and competitive player in the plaster and gypsum industry.

---

Engineering and Manufacturing Excellence

Plaster plants demand precision engineering and durable equipment due to abrasive material handling and continuous operations. KDT Industry applied its expertise to deliver:

• Structural Steel Fabrication: Reinforced frameworks for mills, kilns, and drying systems.
• Storage Silos: High-capacity, dust-tight silos ensuring clean and safe gypsum storage.
• Piping Systems: Engineered for pneumatic and mechanical transfer of gypsum and additives.
• Auxiliary Tanks: Designed for process water and chemical additives.
• Protective Coatings: Abrasion- and corrosion-resistant finishes extending service life.
• Auxiliary Structures: Platforms and service walkways enabling safe operations.
• Compliance: Full adherence to international safety and environmental standards.

These measures ensured operational efficiency, product quality, and sustainability.

---

Challenges and Solutions

The Aygips Plaster Plant project involved several critical challenges:

1. Abrasive Material Handling – Gypsum is abrasive, requiring wear-resistant systems.
2. Dust Control Requirements – Strict standards for emissions and worker safety.
3. Continuous Operations – Plant designed for uninterrupted 24/7 production cycles.
4. Quality Consistency – Uniform plaster quality was essential for construction applications.

KDT Industry’s Solutions:

• Installed wear-resistant linings in silos, hoppers, and transfer systems.
• Integrated advanced dust suppression and filtration units.
• Applied modular prefabrication to reduce installation timelines.
• Designed automated feeding and dosing systems ensuring consistent product quality.

These solutions enabled Aygips to operate a world-class plaster production facility.

---

Contribution to Construction Industry and Economy

The Aygips Plaster Plant directly supports Turkey’s construction materials industry and contributes to international markets. KDT Industry’s role supported:

• Construction Growth: Supplying plaster for residential and commercial projects.
• Export Competitiveness: Expanding Turkey’s footprint in global gypsum and plaster markets.
• Economic Development: Creating jobs and supporting local supply chains.
• Industrial Modernization: Enhancing capacity with state-of-the-art plaster processing technology.

This project highlights KDT Industry’s ability to deliver strategic infrastructure for construction materials production.

---

Sustainability and Long-Term Value

Sustainability was a core principle in the Aygips Plaster Plant design. KDT Industry ensured:

• Durable Systems: Long-life steel and silos reducing maintenance costs.
• Recyclable Materials: Supporting circular economy principles in construction.
• Energy Efficiency: Optimized drying and processing systems reducing energy demand.
• Environmental Compliance: Meeting EU and global environmental regulations.

These contributions guarantee Aygips operates as a sustainable and eco-friendly plaster production facility.

---

Why KDT Industry Was Chosen

The stakeholders selected KDT Industry for its expertise in industrial plants and building materials infrastructure. Key reasons included:

• Proven Building Material References – Experience in cement, gypsum, and plaster plants.
• Engineering Reliability – Tailored systems for abrasive material handling and dust control.
• Commitment to Safety and Sustainability – Compliance with international standards.
• Global Reputation – Trusted as a partner in heavy industry and construction infrastructure.

This collaboration reinforced KDT Industry’s reputation as a leader in plaster and construction material infrastructure engineering.

---

Looking Ahead

The Aygips Plaster Plant Project is a prestigious reference in KDT Industry’s portfolio. It demonstrates our ability to deliver innovative, reliable, and sustainable engineering solutions for building material plants worldwide.

As demand for gypsum and plaster products continues to increase globally, KDT Industry is prepared to deliver next-generation plaster plants, conveyor systems, and drying units for international markets.

This project strengthens our reputation as a global leader in plaster plant and construction materials infrastructure engineering.