DEFAŞ – 700 TPH COAL HANDLING & PREPARATION PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: High-Capacity Solutions for Coal Processing

The DEFAŞ 700 TPH (tons per hour) Coal Handling & Preparation Plant Project is a landmark development in bulk material handling and coal preparation technologies. Designed to process large volumes of coal efficiently, the facility ensures reliable supply for power plants, steel mills, and industrial clients while complying with international environmental and safety standards.

KDT Industry supported this project by providing storage silos, feeding hoppers, conveyor systems, structural steel fabrication, and auxiliary tanks, enabling the DEFAŞ plant to operate with maximum capacity, safety, and sustainability.

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Project Scope and Objectives

The DEFAŞ facility was designed to handle and process 700 tons of coal per hour, requiring advanced material handling systems. KDT Industry’s objectives included:

• Designing and fabricating coal silos and feeding hoppers for high-capacity storage and transfer.
• Manufacturing conveyors, belt systems, and chute work for efficient coal movement.
• Supplying water and chemical tanks for coal washing and dust suppression.
• Fabricating structural steel frameworks for crushers, screens, and processing towers.
• Installing pipe racks, walkways, and platforms for operational safety and maintenance.
• Ensuring compliance with ISO, ASTM, OSHA, and international coal industry standards.

These contributions established DEFAŞ as a model facility for coal handling and preparation.

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Engineering and Manufacturing Excellence

Coal handling and preparation facilities demand robust, durable, and precise engineering due to the abrasive nature of coal. KDT Industry delivered:

• Coal Silos and Hoppers: Reinforced designs with abrasion-resistant linings.
• Conveyor and Belt Systems: Heavy-duty conveyors ensuring uninterrupted coal transfer.
• Chute Work and Screening: Efficient separation and material flow management.
• Water and Chemical Storage: Corrosion-resistant tanks supporting washing processes.
• Steel Fabrication: Strong frameworks for crushers, screens, and dust control systems.
• Protective Coatings: Anti-abrasion finishes extending system life.
• Compliance: All infrastructure aligned with international coal plant safety codes.

These solutions ensured efficient, reliable, and safe coal processing operations.

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Challenges and Solutions

The DEFAŞ 700 TPH project faced several technical and environmental challenges:

1. High Processing Capacity – Continuous handling of 700 tph required reinforced systems.
2. Dust and Abrasion – Coal dust created operational and environmental hazards.
3. Continuous Operation – Plant designed for 24/7 high-load processing.
4. Safety and Environmental Regulations – Strict compliance required for dust, emissions, and worker safety.

KDT Industry’s Solutions:

• Applied wear-resistant alloys and linings in high-contact areas.
• Installed dust suppression and extraction systems for safe operations.
• Delivered prefabricated modular steel structures reducing assembly time.
• Integrated safety platforms and containment systems ensuring worker protection.

These measures enabled DEFAŞ to operate as a world-class coal handling and preparation plant.

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Contribution to Energy and Industry

The DEFAŞ facility directly contributes to energy security and industrial productivity. KDT Industry’s role supported:

• Power Generation: Reliable coal supply for thermal power plants.
• Steel and Industrial Use: Providing high-quality coal for metallurgical processes.
• Economic Growth: Enhancing local industry and creating jobs.
• Infrastructure Development: Supporting large-scale industrial and energy projects.

This project emphasizes KDT Industry’s role as a partner in energy and industrial infrastructure.

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Sustainability and Long-Term Value

Sustainability was integrated into the DEFAŞ project with measures to reduce environmental impact and ensure long-term efficiency. KDT Industry ensured:

• Durable Systems: Long-life silos, conveyors, and tanks reducing replacement needs.
• Recyclable Steel: Supporting circular economy principles.
• Dust Control Systems: Reducing emissions and protecting workers.
• Regulatory Compliance: Full adherence to international environmental standards.

These contributions guarantee that DEFAŞ remains a sustainable and future-ready coal facility.

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Why KDT Industry Was Chosen

The DEFAŞ stakeholders selected KDT Industry due to its proven expertise in coal handling and heavy industry projects. Key reasons included:

• Proven Coal References – Experience in coal preparation plants and material handling systems.
• Engineering Reliability – Precision fabrication for high-capacity operations.
• Safety and Sustainability Commitment – Full compliance with environmental and worker safety codes.
• Global Reputation – Trusted worldwide for heavy industry and energy infrastructure solutions.

This collaboration reinforced KDT Industry’s position as a global leader in bulk material handling and preparation plant engineering.

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Looking Ahead

The DEFAŞ 700 TPH Coal Handling & Preparation Plant Project is a prestigious reference in KDT Industry’s portfolio. It demonstrates our capacity to deliver innovative, durable, and sustainable infrastructure solutions that support energy, industry, and economic growth worldwide.

As global demand for efficient and eco-conscious coal handling systems continues, KDT Industry is ready to provide next-generation solutions for large-scale energy and industrial projects.

This project strengthens our reputation as a global leader in coal preparation and heavy industry infrastructure.