ESAN – MAGNESIUM FACTORY PROJECT

Completed Project Reference – KDT Industry

Introduction: Advancing the Future of Magnesium Production

Magnesium is one of the most versatile metals in modern industry—lightweight, durable, and essential for applications in aerospace, automotive, construction, and energy storage technologies. Recognizing this strategic importance, ESAN Magnesium Factory was established as a state-of-the-art production facility designed to strengthen Turkey’s role in the global metals market.

KDT Industry proudly contributed to this project by delivering industrial storage tank systems and engineering solutions that support the factory’s core production processes. Our expertise ensured that the facility operates with maximum efficiency, safety, and compliance with international standards.

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Project Scope and Objectives

The ESAN Magnesium Factory required specialized infrastructure to support large-scale production of magnesium, a process that involves high-temperature operations and careful handling of raw materials.

Our project objectives included:

• Designing and supplying fuel storage tanks to power furnaces and industrial processes.
• Building water storage systems for cooling, processing, and safety systems.
• Delivering chemical storage tanks for handling auxiliary materials safely.
• Ensuring long-term durability and international compliance with environmental and safety regulations.

By achieving these objectives, KDT Industry contributed to a facility that now plays a vital role in the global magnesium supply chain.

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Engineering and Manufacturing Excellence

Producing magnesium requires specialized engineering solutions, as the processes involve high heat, chemical reactions, and precision controls. KDT Industry applied its advanced expertise in industrial tank design and manufacturing to meet these challenges.

• Fuel Storage Solutions: Large-capacity tanks engineered for stable and uninterrupted supply of industrial fuels.
• Water Systems: Tanks capable of providing cooling water and process water under high-demand conditions.
• Corrosion-Resistant Materials: Special coatings and alloys selected to withstand exposure to magnesium processing byproducts.
• International Standards: All systems designed to meet ASME, API, and ISO regulations, ensuring global operational credibility.

Through rigorous quality control and modern manufacturing techniques, KDT Industry delivered infrastructure that ensures safety, reliability, and efficiency for magnesium production.

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Challenges and Solutions

The ESAN Magnesium Factory project required overcoming several technical and operational challenges:

1. High-Temperature Processes – Magnesium production involves extreme furnace heat and chemical reactions.
2. Chemical Sensitivity – Safe handling of auxiliary chemicals demanded advanced storage design.
3. Environmental Regulations – Strict rules around emissions and industrial water management had to be met.
4. Continuous Production Needs – The factory required 24/7 operational reliability with no downtime.

KDT Industry’s Solutions:

• Implemented advanced insulation and heat-resistant coatings for tanks used near high-temperature operations.
• Designed specialized chemical storage units with high safety margins.
• Installed sustainable water systems to recycle and optimize industrial water use.
• Provided maintenance-friendly designs to minimize downtime and extend lifecycle performance.

These solutions ensured that ESAN’s magnesium facility could operate with maximum safety, productivity, and environmental compliance.

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Contribution to the Global Magnesium Industry

The ESAN Magnesium Factory is not only significant for Turkey but also for the international metals industry. With growing demand for magnesium in lightweight alloys, battery technologies, and advanced manufacturing, this facility plays a strategic role.

KDT Industry’s contribution ensured:

• Reliable Production Capacity: Infrastructure that supports large-scale magnesium output.
• Industrial Growth: Strengthening Turkey’s position as a competitive supplier of critical metals.
• Export Competitiveness: Providing the foundation for international trade in high-value magnesium products.
• Technological Advancement: Supporting advanced industries such as aerospace and renewable energy.

By enabling ESAN to meet both domestic and international demand, KDT Industry proved itself as a strategic partner for the global mining and metallurgy sectors.

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Sustainability and Long-Term Value

Magnesium production can be energy-intensive, making sustainability an essential focus. KDT Industry integrated eco-conscious engineering into every aspect of its contribution:

• Recyclable Steel Tanks: Supporting a circular economy in industrial infrastructure.
• Efficient Water Systems: Designed for recycling and reduced water waste.
• Durable Designs: Reducing environmental impact by extending the operational life of storage tanks.
• Compliance with Environmental Laws: Meeting both Turkish and international regulations for emissions and safety.

These measures helped ensure that the ESAN Magnesium Factory was aligned with global sustainability practices while maintaining industrial competitiveness.

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Why KDT Industry Was Chosen

The ESAN project required a partner with deep expertise in metals and mining infrastructure. KDT Industry was selected for its:

• Proven Mining and Metallurgy Experience – Expertise in fuel, water, and chemical storage for mineral production facilities.
• Global Standards Compliance – Ability to deliver solutions that meet international safety and environmental requirements.
• Engineering Excellence – Precision design and manufacturing tailored to high-demand industrial environments.
• Reputation for Reliability – A track record of successful projects in energy, mining, and heavy industry worldwide.

By choosing KDT Industry, ESAN ensured that its magnesium facility was equipped with world-class storage infrastructure.

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Looking Ahead

The ESAN Magnesium Factory Project remains one of the most significant references in KDT Industry’s portfolio. It represents our capability to support critical raw material industries with solutions that are both technologically advanced and globally competitive.

As magnesium demand grows across industries like electric vehicles, aerospace, and renewable energy, KDT Industry stands ready to provide innovative storage and infrastructure solutions to meet global needs.

This project highlights our role as a trusted partner for industrial development and international trade in strategic metals.