NAVOI – 5500 TDP CLINKER PRODUCTION LINE CEMENT PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: Expanding Global Cement Capacity

The Navoi 5500 TDP Clinker Production Line Cement Plant Project is a landmark industrial development in Central Asia. With a daily capacity of 5,500 tons of clinker, this facility strengthens regional cement production, supports infrastructure growth, and enhances export competitiveness.

KDT Industry played a key role in this project by supplying storage tanks, steel fabrication, chemical handling systems, and auxiliary infrastructure, ensuring that the plant operates with maximum efficiency, durability, and sustainability.

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Project Scope and Objectives

The Navoi cement plant required state-of-the-art infrastructure to support continuous clinker production. KDT Industry’s objectives included:

• Delivering fuel storage tanks for rotary kilns and auxiliary power systems.
• Installing water storage and treatment systems for cooling, processing, and fire protection.
• Providing chemical storage units for additives used in clinker and cement processing.
• Manufacturing steel structures for kiln support, conveyor galleries, and auxiliary facilities.
• Ensuring compliance with international cement industry and environmental standards.

These contributions ensured the plant became a high-capacity, globally competitive cement production facility.

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Engineering and Manufacturing Excellence

Cement plants demand robust, high-temperature, and high-capacity systems. KDT Industry applied advanced engineering expertise to deliver:

• Fuel Storage Systems: High-capacity tanks designed for continuous kiln operations.
• Water Infrastructure: Storage systems supporting cooling towers, dust suppression, and safety systems.
• Chemical Storage Solutions: Specialized tanks for additives such as gypsum and mineral enhancers.
• Steel Fabrication: Heavy-duty kiln support structures, conveyors, and storage facilities.
• Protective Coatings: Heat- and corrosion-resistant materials for long service life.
• Compliance: All systems built according to ASME, API, ISO, and EU cement industry regulations.

With these solutions, the Navoi plant achieved world-class operational standards.

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Challenges and Solutions

The project faced significant technical and logistical challenges:

1. High Daily Capacity – Infrastructure needed to handle 5,500 tons per day reliably.
2. High-Temperature Operations – Rotary kilns operating above 1,450°C required specialized support.
3. Environmental Regulations – Compliance with emission and waste management standards was critical.
4. Continuous Operations – Systems had to operate 24/7 with minimal downtime.

KDT Industry’s Solutions:

• Installed reinforced kiln support structures with heat-resistant designs.
• Delivered modular storage systems for fast installation and scalability.
• Applied multi-layer coatings to extend durability in high-stress environments.
• Integrated environmental control features including dust collection support and water recycling systems.

These solutions ensured the facility operated with efficiency, safety, and environmental responsibility.

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Contribution to Regional Development

The Navoi Clinker Production Line plays a vital role in the region’s construction and economic growth. KDT Industry’s contributions supported:

• Increased Cement Supply: Meeting domestic demand and supporting large-scale infrastructure.
• Export Capacity: Enabling clinker and cement exports to neighboring markets.
• Job Creation: Providing skilled employment and supporting industrial training.
• Economic Independence: Strengthening regional industrial competitiveness.

This project highlights KDT Industry’s ability to support large-scale infrastructure and heavy industry projects worldwide.

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Sustainability and Long-Term Value

Sustainability is a priority in modern cement plants. KDT Industry ensured its systems delivered eco-friendly and durable value:

• Recyclable Materials: Steel structures and tanks designed for reuse and recycling.
• Durable Infrastructure: Long-life systems reducing replacements and waste.
• Energy Efficiency: Optimized designs for storage, handling, and auxiliary systems.
• Environmental Compliance: Adherence to EU and international emission standards.

These efforts make the Navoi plant a sustainable, future-ready industrial facility.

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Why KDT Industry Was Chosen

The project stakeholders selected KDT Industry for its proven expertise in cement industry infrastructure and heavy engineering. Key reasons included:

• Cement Industry Experience – Previous successful references in clinker lines and cement plants.
• Engineering Reliability – Custom systems built for extreme heat and continuous operations.
• Commitment to Safety – Strict compliance with occupational and environmental standards.
• Trusted Reputation – Recognized globally for delivering high-performance industrial solutions.

This collaboration reinforced KDT Industry’s role as a strategic partner in global cement production infrastructure.

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Looking Ahead

The Navoi 5500 TDP Clinker Production Line Cement Plant Project is a prestigious reference in KDT Industry’s portfolio. It demonstrates our ability to deliver critical infrastructure that supports construction, industrialization, and sustainability worldwide.

As global demand for cement continues to grow, KDT Industry is prepared to provide innovative, eco-conscious, and durable solutions for clinker production lines, cement plants, and heavy industrial facilities.

This project strengthens our position as a global leader in cement and heavy industry engineering.