TOSYALI – TOYO PROJECT

Completed Project Reference – KDT Industry

Introduction: Supporting Steel Excellence in Turkey

The Tosyali – Toyo Project is one of the most advanced industrial facilities in Turkey, designed to expand the country’s capacity in steel and coated sheet production. As global demand for high-quality steel continues to rise in industries such as automotive, construction, energy, and manufacturing, the project plays a key role in strengthening Turkey’s industrial competitiveness.

KDT Industry proudly contributed to this landmark project by providing industrial storage tanks, steel fabrication, and engineered infrastructure solutions that ensure the facility operates with efficiency, safety, and international compliance.

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Project Scope and Objectives

The Tosyali – Toyo facility required a wide range of industrial systems to support large-scale steel production and coating processes. KDT Industry’s objectives included:

• Designing and supplying fuel storage tanks for furnaces, machinery, and auxiliary systems.
• Installing water storage systems for cooling, processing, and environmental management.
• Delivering chemical storage tanks for treatment, coating materials, and additives.
• Providing structural steel fabrication for auxiliary buildings and industrial units.
• Ensuring compliance with global industrial standards for safety and sustainability.

Our solutions provided Tosyali – Toyo with the infrastructure required to operate as a world-class steel production hub.

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Engineering and Manufacturing Excellence

Steel manufacturing requires durable and precise infrastructure due to its high-capacity and energy-intensive processes. KDT Industry applied state-of-the-art engineering and manufacturing practices to deliver:

• Fuel Storage Systems: Large-capacity tanks designed for continuous furnace and plant operations.
• Water Storage Solutions: Tanks capable of supporting cooling towers, processing water, and emergency supply.
• Chemical Storage: Corrosion-resistant tanks for coating materials, galvanization chemicals, and additives.
• Steel Fabrication: Heavy-duty industrial steel structures for auxiliary facilities.
• Compliance with Standards: All solutions built according to ISO, ASME, API, and EU regulations.

With these systems, Tosyali – Toyo gained efficient, reliable, and globally competitive infrastructure.

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Challenges and Solutions

The project presented several industrial challenges:

1. High Energy Demand – Steel production requires a massive, continuous energy supply.
2. Chemical Handling – Coating and galvanizing processes required advanced safety systems.
3. Cooling Needs – Large volumes of water had to be managed for safe and efficient operations.
4. Durability Requirements – All systems needed to withstand heavy-duty, high-temperature conditions.

KDT Industry’s Solutions:

• Installed high-strength fuel tanks with reinforced safety features.
• Delivered secondary containment systems for chemical storage.
• Designed eco-conscious water systems with recycling and re-use capabilities.
• Applied protective coatings and long-life designs to reduce maintenance needs.

These solutions ensured that the Tosyali – Toyo facility could operate with maximum efficiency and safety.

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Contribution to Turkey’s Steel Industry

The Tosyali – Toyo facility strengthens Turkey’s position in the global steel supply chain. KDT Industry’s contributions provided:

• Reliable Energy and Water Supply: Supporting uninterrupted steel production.
• Export Competitiveness: Infrastructure aligned with international market requirements.
• Environmental Responsibility: Eco-friendly systems reducing industrial footprint.
• Economic Impact: Supporting Turkey’s role as a regional leader in high-quality steel exports.

This project positioned KDT Industry as a strategic partner in heavy industry and steel infrastructure development.

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Sustainability and Long-Term Value

Sustainability is vital in modern steel production. KDT Industry integrated eco-friendly solutions into every system provided:

• Durable, Long-Life Tanks: Reducing replacement cycles and waste.
• Recyclable Steel Components: Supporting circular economy practices.
• Water Recycling Systems: Optimizing industrial water use and reducing consumption.
• Green Compliance: Meeting both Turkish and international environmental standards.

These measures ensure that Tosyali – Toyo operates as a sustainable and future-ready steel plant.

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Why KDT Industry Was Chosen

Tosyali selected KDT Industry for its proven expertise in heavy industrial projects. The key reasons included:

• Steel Industry Experience – Track record in supporting large-scale steel and energy facilities.
• Engineering Precision – High-quality, tailored designs meeting demanding industrial needs.
• Commitment to Safety – Compliance with the world’s strictest safety and environmental standards.
• Trusted Reputation – Recognized for reliability and success in industrial infrastructure.

This partnership reinforced KDT Industry’s role as a leading contributor to steel sector infrastructure.

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Looking Ahead

The Tosyali – Toyo Project is a flagship reference in KDT Industry’s portfolio. It demonstrates our ability to deliver robust, sustainable, and globally compliant industrial infrastructure for one of the most competitive industries.

As global demand for coated steel and industrial materials increases, KDT Industry is ready to expand its contributions with innovative, reliable, and eco-friendly solutions.

This project reinforces our position as a global leader in heavy industry engineering and infrastructure.