TÜPRAG – KISLADAĞ CHUTE MANUFACTURING PROJECT

Completed Project Reference – KDT Industry

Introduction: Supporting One of Turkey’s Largest Gold Mines

The Kışladağ Gold Mine, operated by TÜPRAG (a subsidiary of Eldorado Gold), is the largest open-pit gold mine in Turkey and one of the most advanced in Europe. Known for its massive production capacity, the mine required robust infrastructure to ensure efficient ore handling and processing.

KDT Industry contributed to this world-class operation through the design and manufacturing of heavy-duty industrial chutes—essential systems that facilitate safe and efficient movement of ore within the processing plant. This project underscores our expertise in mining infrastructure, steel fabrication, and tailored engineering solutions.

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Project Scope and Objectives

The Kışladağ project required specialized chute manufacturing capable of handling abrasive ore under heavy-duty mining conditions. KDT Industry’s objectives were:

• Designing ore handling chutes with high wear resistance.
• Manufacturing structures using reinforced, heavy-grade steel.
• Ensuring long-term durability and operational safety in mining conditions.
• Delivering customized solutions that align with TÜPRAG’s technical requirements.

By meeting these goals, KDT Industry delivered critical infrastructure components that enhance efficiency in Turkey’s largest gold mine.

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Engineering and Manufacturing Excellence

Chute systems are vital in transporting bulk material from one processing stage to another. At Kışladağ, the chutes required specialized engineering to withstand constant abrasion, heavy loads, and 24/7 operations.

KDT Industry applied its expertise in:

• Material Selection: Using wear-resistant steel and advanced liners to increase lifespan.
• Precision Manufacturing: Cutting-edge welding, fabrication, and assembly techniques.
• Design Optimization: Engineering chutes to minimize blockages, material loss, and downtime.
• Safety Compliance: Manufacturing according to international mining and industrial standards (ISO, DIN, ASTM).

The result was a set of chutes capable of performing reliably in one of the most demanding gold mining environments.

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Challenges and Solutions

The project required solutions to overcome both technical and operational challenges:

1. Abrasive Ore Handling – Gold ore at Kışladağ contains hard rock and abrasive material.
2. High-Capacity Demand – The mine’s scale required chutes capable of handling massive throughput.
3. Operational Safety – Worker safety and structural stability were top priorities.
4. Long-Term Durability – Chutes needed to operate with minimal maintenance interruptions.

KDT Industry’s Solutions:

• Designed heavy-duty chute systems with reinforced wear plates.
• Integrated modular fabrication for easier installation and replacement.
• Applied protective coatings and liners to extend service life.
• Conducted quality inspections and load testing to ensure performance under extreme conditions.

These solutions ensured that TÜPRAG’s Kışladağ mine could continue operations with maximum safety and efficiency.

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Contribution to Gold Mining Operations

The Kışladağ Gold Mine is one of Turkey’s most important mining projects, producing significant gold volumes each year. KDT Industry’s contribution supported:

• Efficient Ore Handling: Ensuring smooth transfer of material within the plant.
• Reduced Downtime: Durable chute designs that minimize breakdowns and interruptions.
• Operational Safety: Systems designed to meet global mining safety standards.
• Economic Impact: Supporting one of Turkey’s leading gold producers with world-class infrastructure.

By delivering these chute systems, KDT Industry reinforced its role as a strategic partner in gold mining infrastructure.

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Sustainability and Long-Term Value

KDT Industry designed the chute systems with sustainability and lifecycle performance in mind:

• Durable Materials: Extending operational lifespan and reducing replacement waste.
• Eco-Friendly Coatings: Use of protective finishes with minimal environmental impact.
• Modular Fabrication: Enabling efficient maintenance and reduced energy usage in manufacturing.
• Compliance with Environmental Standards: Adhering to both Turkish mining laws and international environmental practices.

These measures ensured that TÜPRAG’s operations could remain efficient, safe, and sustainable well into the future.

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Why KDT Industry Was Chosen

TÜPRAG selected KDT Industry for its expertise in heavy industrial manufacturing and mining infrastructure. Key reasons included:

• Proven Mining Experience – References in gold, copper, and mineral processing infrastructure.
• Engineering Reliability – Ability to design and manufacture high-capacity, durable systems.
• Commitment to Safety – Compliance with global safety standards for mining equipment.
• Reputation for Quality – A history of delivering robust, reliable, and innovative industrial solutions.

This collaboration demonstrated KDT Industry’s ability to deliver critical components for large-scale mining projects.

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Looking Ahead

The TÜPRAG – Kışladağ Chute Manufacturing Project is a standout reference in KDT Industry’s portfolio. It demonstrates our expertise in mining-specific manufacturing and our ability to deliver customized, heavy-duty infrastructure for world-leading operations.

As demand for gold continues to grow globally, KDT Industry is prepared to support both local and international mining companies with tailored engineering and fabrication solutions.

This project reaffirms our position as a global leader in mining infrastructure and industrial manufacturing.