Completed Project Reference – KDT Industry
Introduction: Advanced Recovery Systems for Gold Mining Operations
The Tüprag Kışladağ Plant ADR Unit Project demonstrates KDT Industry’s expertise in delivering critical process infrastructure for the mining sector. ADR (Adsorption, Desorption, and Recovery) units are essential in the gold extraction process, allowing efficient recovery of precious metals from leach solutions while ensuring compliance with environmental and industrial standards.
KDT Industry supported this project by designing, fabricating, and installing tanks, structural steel frameworks, piping systems, and auxiliary equipment to ensure the ADR unit operates with maximum efficiency, safety, and sustainability.
Project Scope and Objectives
The Kışladağ Gold Mine required a modern ADR unit to optimize its gold recovery process. KDT Industry’s objectives included:
- Designing and fabricating adsorption and desorption tanks with corrosion-resistant linings.
- Manufacturing solution storage tanks for cyanide and process water.
- Delivering piping systems, pumps, and filter separators for fluid transfer.
- Constructing structural steel frameworks for platforms, walkways, and access systems.
- Ensuring compliance with international mining and metallurgical standards (ASTM, ISO, and EU regulations).
These contributions positioned Tüprag Kışladağ as a benchmark gold mining facility in the region.
Engineering and Manufacturing Excellence
Mining facilities demand robust and highly specialized equipment due to the abrasive, corrosive, and chemically intense environment. KDT Industry applied advanced engineering expertise to deliver:
- Adsorption and Desorption Tanks: Designed with protective coatings to resist chemical attack.
- Cyanide and Process Tanks: Built with secondary containment for maximum safety.
- Steel Structures: Platforms, pipe racks, and walkways supporting safe operations.
- Piping and Pump Systems: High-pressure systems engineered for reliability and efficiency.
- Protective Coatings: Abrasion- and chemical-resistant finishes extending service life.
- Prefabricated Modules: Modular design enabling faster installation with reduced downtime.
- Compliance: All components manufactured in line with global mining and environmental codes.
These measures ensured the ADR unit operated safely, efficiently, and sustainably.
Challenges and Solutions
The Tüprag Kışladağ ADR Project presented several challenges:
- Chemical Exposure – Equipment had to withstand cyanide and other corrosive solutions.
- High Safety Standards – Operations demanded strict compliance with mining safety protocols.
- Continuous Processing – ADR units must perform under 24/7 industrial operations.
- Environmental Protection – Ensuring zero leakage and minimal ecological impact.
KDT Industry’s Solutions:
- Applied chemical-resistant coatings to all tanks and piping.
- Delivered secondary containment systems for hazardous chemicals.
- Manufactured reinforced modular steel frameworks for fast and safe assembly.
- Installed dust and emission control systems ensuring environmental compliance.
These solutions allowed Tüprag Kışladağ to achieve world-class safety and recovery efficiency.
Contribution to Gold Recovery and Sustainability
The ADR unit significantly enhanced the mine’s gold recovery and sustainability performance. KDT Industry’s contributions supported:
- High Gold Recovery Rates: Optimizing adsorption and desorption efficiency.
- Safe Chemical Management: Minimizing risks from cyanide and other reagents.
- Environmental Compliance: Ensuring adherence to EU and international mining regulations.
- Operational Continuity: Supporting uninterrupted gold extraction processes.
This project highlights KDT Industry’s role as a key partner for sustainable mining infrastructure.
Sustainability and Long-Term Value
Sustainability was a central principle of the project. KDT Industry ensured:
- Durable Infrastructure: Long-life tanks and steel systems reducing lifecycle costs.
- Recyclable Steel: Supporting circular economy goals in industrial manufacturing.
- Eco-Friendly Design: Systems engineered for safe, minimal environmental impact.
- Regulatory Compliance: Full alignment with EU mining and environmental directives.
These contributions guarantee that Tüprag Kışladağ’s ADR unit remains a future-ready and environmentally responsible facility.
Why KDT Industry Was Chosen
The stakeholders at Tüprag selected KDT Industry due to its proven expertise in mining and metallurgical infrastructure. Key reasons included:
- Proven Mining References – Experience in gold mines, copper mines, and mineral processing plants.
- Engineering Reliability – Custom-designed solutions for chemical-intensive operations.
- Sustainability Commitment – Full compliance with mining safety and environmental regulations.
- Global Reputation – Recognized worldwide as a reliable partner for heavy industry projects.
This collaboration reinforced KDT Industry’s role as a global leader in mining infrastructure engineering.
Looking Ahead
The Tüprag Kışladağ ADR Unit Project is a prestigious addition to KDT Industry’s portfolio. It demonstrates our capacity to deliver innovative, durable, and sustainable engineering solutions for the gold mining sector and metallurgical industries.
As global demand for precious metals continues to rise, KDT Industry is ready to provide next-generation recovery systems and industrial infrastructure for mines worldwide.
This project strengthens our reputation as a trusted partner in mining, metallurgy, and sustainable industrial engineering.
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